Landcruiser Transfer
Split-Case Transfer
Case Information
"Split-Case"
Transfer Cases came factory in 8/80' - 1/90' FJ40, FJ60 and FJ62
Landcruisers.
They derived the "split" name as they require being "split" to remove
or
install them on the vehicle unlike the earlier 1 piece cases. These
cases
came in at least 5 different configurations, most changes being minor
with
the exception of the idler shaft change. In April of 86', The idler
shaft
changed from its original 34mm OD, to a slightly larger 38mm OD. This
makes
external identification of the transfer cases rather easy. Simply use a
set of calipers to measure the idler shaft wher it protrudes from the
rear
of the case. With the change in idler shaft dimensions, bearings, seals
and internal gears were also slightly changed.
34mm
Idler - Manual
Trans. Setup (H41/H42/H55F)
(8/80'
- 4/86')
Input shaft:
19 spline
Input Gear: 34
tooth
Primary Idler:
45 tooth
Secondary
Idler: 25 tooth
Hi-Speed
Output Gear: 34
tooth
Low-Speed
Output Gear: 43
tooth
PTO Gear: 31
tooth
Total Low
Range Reduction:
(45/34) * (43/25) = 1.3235 * 1.7200 = 2.2764
38mm
Idler - Manual
Trans. Setup (H41/H42/H55F) & Auto (A440F)
(4/86' -
1/90')
Input shaft:
19 spline
Input Gear: 32
tooth
Primary Idler:
43 tooth
Secondary
Idler: 24 tooth
Hi-Speed
Output Gear: 32
tooth
Low-Speed
Output Gear: 41
tooth
PTO Gear: 31
tooth
Total Low
Range Reduction:
(43/32) * (41/24) = 1.34375 * 1.7083 = 2.2956
38mm
Idler - Manual
Trans. Setup (originally mated to H55F)
Input shaft:
19 spline
Input Gear: 32
tooth
Primary Idler:
?
Secondary
Idler: ?
Hi-Speed
Output Gear: ?
Low-Speed
Output Gear: 38
tooth
PTO Gear: ?
Total Low
Range Reduction:
1.999?
Split-Case
Versions
8/80' -
10/82' - 34mm idler
shaft, unique input gear. No oiler cup provisions. No spacer bolt hole.
10/82' -
~83' - Same as earlier
case, with updated input gear, possible introduction of oiler cup
provision
at this time. Unknown if middle mount bolt hole exists.
~83' -
4/86' - 34mm idler
shaft. Has oiler provisions. Has spacer bolt hole.
4/86' -
8/87' - 38mm idler
shaft. Has oiler provisions. Has spacer bolt hole. Different gear
train,
bearings and seals from 34mm cases.
8/87' -
1/90' - 38mm idler
shaft. Auto tranny version. Vacuum 4wd. Has oiler provisions. Different
gear train, bearings and seals than earlier 38mm cases.
4/86' - 90'
- 38mm idler,
no oiler (might have been an auto one I had without oiler provisions?)
Vacuum
Shift - Manual
Shift Conversion
(courtesy of rick_d @ ih8mud.com)
90254-05004
roll pin for
front axle op rod
36313-60050
rod front axle
(then you need
a hollow
15mm nut, spring, and ball, drill and tap)
(common to
34/38mm manual
cases)
36307-60030
lever arm hi/low
36362-60040
gold cad arm
for lever above
(common to
34/38 manual
cases)
machining
is there for front
rod seal.
*See
something missing,
wrong, or incomplete? Please let us know! |